The KL-4500X is an advanced carrier-fixture inline depaneling system. PCBs are placed in fixtures that travel through the rail system into the cutting station. Features dual-table operation with pick-and-place robot, automatic cover structure, and smart waste identification.
| Parameter | KL-4500X |
|---|---|
| Equipment Type | In-line router with carrier-fixture (载具式) |
| Machine Dimension | 1350 × 1200 × 1600 mm |
| Max PCB Size | 300(L) × 200(W) mm |
| Power Supply | 1-phase 220VAC 4kW (50~60 Hz) |
| Air Pressure | 4.5 kg/cm² (4~6 kg/cm²) |
| Operating System | Microsoft Windows 7 |
| Camera | 1.3 mega pixels CCD |
| Spindle | Chinese customized spindle, optional KAVO or NSK |
| Motor | Panasonic AC servo motor and servo driver |
| Spindle Speed | 5,000-60,000 RPM |
| Router Bit Diameter | 0.8-3.0 mm / segmented control |
| Positioning/Repeat Accuracy | ±0.01 mm |
| Cutting Accuracy | ±0.05 mm |
| Static Elimination | Ionic generator |
| Programming | Direct coordinate input with CCD/CAD import |
| Safety | Light curtain sensor and door open detector |
| Cutting Pattern | Linear, circular, curve and oblique |
| Dust Collection | Top dust collection |
| Vacuum Cleaner | VX-300KL, 3-phase 380V 3KW, auto dust discharge |
| Vacuum Cleaner Size | 635(L)×670(M)×1239(H) mm |
| Noise | Below 75 dB |
| Conveyor Direction | Left-in right-out (standard) / Optional right-in left-out |
| SMEMA Interface | Compatible |
Carrier-Fixture Inline Routing - Dual table operation with PCB placed in fixtures traveling via rail to cutting station
Automatic Pick & Place System - Automated PCB handling eliminates manual operation
Automatic Cover Structure - Secures PCB during transport and cutting for precision routing
High Pixel CCD Vision - MARK point calibration for accurate positioning
Matrix & Simplified Programming - Easy programming with CAD import support
Cutting Path Optimization - Path modify and overall offset for efficient routing
Barcode Scanning - Automatic program change based on barcode scan
Cutter Life Monitoring - Real-time tracking of router bit usage
Real-Time Production Monitoring - Production data tracking with automatic alarm
Automatic PCB & Waste Identification - Smart detection of cut panels and waste after cutting
ESD Outlet Belt - Electrostatic-safe output for component protection
Optional Double Spindle - Increased efficiency for high-volume production
Vacuum Suction or Clip PCB Picking - Flexible PCB handling options
Whole Suction Module - Supports overall fixture replacement for quick changeover
SMEMA Interface Compatible - Standard communication for production line integration
The KL-4500U features dual worktables with inline depaneling, measuring 1790×1230×1780mm and handling PCBs up to 300×330mm. The KL-4500X uses a fixture-based (载具式) design at 1350×1200×1600mm, for PCBs up to 300×200mm. The KL-4500X features an automatic cover structure, dual spindle option, and whole suction module for overall fixture replacement.
PCBs are placed in fixtures that travel through the rail system into the cutting station. The automatic cover structure secures the PCB during cutting. After cutting, automatic waste identification separates good PCBs from waste material. The whole suction module supports overall fixture replacement for quick changeover.
The KL-4500X supports PCBs up to 300mm (L) × 200mm (W). The carrier-fixture design ensures secure handling of boards during the depaneling process.
Yes, the KL-4500X features SMEMA interface compatibility and supports both left-in right-out and optional right-in left-out conveyor configurations. Barcode scanning enables automatic program change for seamless line integration.
The KL-4500X uses top dust collection with a VX-300KL vacuum cleaner (3-phase 380V 3KW) featuring automatic dust discharge. This ensures clean operation and efficient debris removal during PCB routing.
Contact our team for carrier-fixture depaneling consultation and customized solutions for your SMT automation requirements.
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